Case Study · Process Excellence & RPA

Automating the O2C Process for Global Pharma Manufacturers

Global pharma manufacturers operating across multiple European markets partnered with Supply Chain Wizard to automate a repetitive, error-prone Order-to-Cash workflow using RPA, standardization, and a structured phased delivery approach designed for regulated pharma operations.

Client profile Global pharma manufacturer across multiple European markets
Process area Pharma Order-to-Cash and purchase order processing
Technology UiPath RPA with orchestrated deployment
SCW role Pharma RPA solution partner and implementation lead
Background

Manual purchase order processing was creating bottlenecks across the pharma manufacturer’s O2C workflow.

For the pharma manufacturer, the Order-to-Cash process was critical to smooth order fulfillment across affiliate companies, distributors, and customer markets. Every month, affiliates conducted demand reviews and submitted purchase orders to the central customer team. These purchase orders then had to be manually processed to generate sales orders, production orders, or purchase orders based on business requirements. In a regulated pharma supply chain, that manual effort did not only affect speed. It also affected data consistency, workload resilience, order responsiveness, and the ability to scale operations without adding unnecessary administrative burden.

The operational need

The process was straightforward but highly repetitive, consuming significant time and effort for the pharma manufacturer’s customer and supply chain teams while creating room for human error, order delays, and avoidable downstream rework.

The transformation objective

The pharma manufacturer needed a scalable automation solution that would reduce manual workload, standardize inputs across affiliates, improve accuracy, and create a strong foundation for broader digital transformation across pharma supply chain operations.

Challenges

Several process gaps made the pharma manufacturer’s workflow difficult to scale without automation.

Process and data challenges

  • Purchase orders varied widely in structure and format across pharma affiliates and distributor markets.
  • Employees had to enter order data line by line into the ERP system, increasing manual touchpoints in a high-volume pharma supply chain process.
  • Manual input increased the likelihood of errors, downstream data quality issues, and avoidable corrections in order fulfillment workflows.

Operational and scalability challenges

  • Manual work created delays in response times and reduced productivity for teams supporting pharma customers, affiliates, and distributors.
  • The process depended heavily on key users and their availability, creating continuity risk during workload peaks, absences, or market demand fluctuations.
  • Increasing purchase order volume could not be handled effectively without additional resources, making automation essential for scalable pharma manufacturing and supply chain operations.
Solution

SCW implemented a phased RPA solution to automate the most repetitive part of the pharma manufacturer’s O2C process.

Supply Chain Wizard delivered the project through an iterative, phased approach to ensure smooth execution, strong stakeholder alignment, and reliable automation performance in a regulated pharma operating environment.

01

Discovery

Process walkthrough sessions mapped the pharma manufacturer’s current O2C workflow, identified bottlenecks, and defined where RPA could add the most value without disrupting daily operations.

02

PO Standardization

A standardized purchase order template was introduced across affiliates to reduce complexity, improve data consistency, and simplify robot development.

03

Development & Testing

The robot was built in UiPath with flexibility, advanced exception handling, accuracy checks, and iterative testing to support controlled execution and reliable order processing.

04

Deployment

The robot was piloted across key regions and deployed using UiPath Orchestrator on Azure Virtual Machines, creating a scalable technical foundation for broader pharma process automation.

05

Go-Live & Expansion

SCW supported maintenance, performance monitoring, and gradual scaling across pharma affiliates and distributors.

Results and value

The automation delivered measurable improvements in efficiency, accuracy, productivity, scalability, and pharma supply chain resilience.

01

Increased efficiency

The robot reduced manual effort across affiliates, freeing pharma operations teams to focus on higher-value work, exceptions, and strategic supply chain activities.

02

Improved data accuracy

Automated processing reduced manual errors, improved order data quality, and enabled smoother downstream pharma supply chain operations.

03

Enhanced productivity

Teams no longer had to spend hours on repetitive order entry tasks and could focus on work requiring human judgment, customer coordination, and exception management.

04

Standardized operations

The standardized PO template improved consistency across pharma affiliates and strengthened collaboration between market teams, distributors, and central operations.

05

Faster response times

The robot processed purchase orders faster, reducing delays and enabling quicker responses to affiliate and distributor requests.

06

Scalable automation foundation

The solution created an anchor point for expanding RPA into additional pharma manufacturing, supply chain, and operational support processes across the organization.

Up to 90% Faster purchase order processing and response times for pharma affiliates and distributors.
Business continuity Coverage improved during key-user absences, market demand changes, and workload peaks.
Future-ready Scalable framework established for broader RPA adoption across pharma supply chain operations.
Conclusion

The global pharma manufacturer gained a streamlined, digitalized O2C process that operates faster and with greater consistency.

Through close collaboration with the pharma manufacturer and its affiliates, Supply Chain Wizard successfully automated a critical part of the O2C process. The project improved efficiency, accuracy, employee productivity, and operational resilience while establishing a scalable foundation for future automation opportunities across the pharma supply chain.

Work with SCW

Ready to automate repetitive pharma supply chain processes?

Supply Chain Wizard helps pharma manufacturers and life sciences organizations identify automation opportunities, standardize processes, and deploy scalable RPA solutions that improve speed, accuracy, and business continuity across regulated supply chain operations.